Process R&D Route & Process Enabling

Route & Process Enabling

At Asymchem, we understand that today's R&D challenges don't have to become tomorrow's manufacturing problems. That's why we are always looking ahead to create the safest, most sustainable, and efficient processes possible. Our Process Enabling workflow offers a cost-effective strategy to mitigate risks during the early manufacturing stages of your target compound.
Route & Process Enabling
01
Review Process
  • Engage in a detailed discussion with the client to listen and clarify the scope.
  • Identify the key drivers specific to the client and the target compound that will influence decision-making.
  • Understand the project's relevant history to ensure that all learnings are properly captured.
  • A process review is conducted to identify potential vulnerabilities at scale, allowing prioritization of unit operations at risk of issues on scale-up.
  • Sustainability metrics are initially collected as part of a benchmarking exercise.
02
Laboratory Execution
  • Modern process chemistry lab equipment, operated by highly experienced staff, enables the swift exploration of proposed process improvements.
  • The reaction engineering team is available to address potential scale-up risks as early as possible.
  • Industry-leading High-Throughput Experimentation (HTE) can rapidly evaluate chemical space to identify optimum, reaction, extraction and isolation conditions using state-of-the-art automated technology.
  • Integrated Process Safety specialists provide guidance and support ensuring safety is an inherent factor in process enabling.
  • Process Reviews and Process Brainstorms are conducted during lab execution, fostering new ideas and generating process improvements.
  • If required analytical method development can be performed in conjunction with process enabling as a comprehensive strategy to mitigate risks to quality.
03
Tech Transfer & Review
  • Our fully integrated Sandwich R&D and manufacturing site enables seamless Tech Transfer from lab to manufacturing through established processes and working relationships.
  • After Action Reviews are conducted following each deliverable. These reviews, which can be part of smaller deliveries or pilot plant operations
  • depending on the scope of the work, are documented in a detailed development report.
  • Sustainability metrics are collected as a key deliverable, with a focus on reducing PMI, cycle-time, LCA, and costs.
Output: A stage and scale appropriate manufacturing process.
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